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Cover Story - March 2005

Rio Puerco
Freeway Underway

By K. Robert Wendel

Interstate 40, one of New Mexico's largest arteries, is no longer the "Mother Road," Route 66, where cars rumbled along at less than 50 mph.

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But the road where rickety old Ford Model T's rumbled along at 25 mph is now a high-speed corridor with vehicles frequently exceeding 80 mph.

Combine the high speeds, a widely varying climate with asphalt contraction and expansion and 32,000 big rigs roaring through every day, and you have recipe for reconstruction.

Project cost is $10 million.

Crews from Albuquerque's WW Construction are about halfway complete on rebuilding 8 mi. of freeway west of Albuquerque in a hilly area near the Rio Puerco Wash.

The project involves milling and repaving the 8-mi. section with three, 2-in. lifts of Superpave 2 asphalt. Workers on the job also have to deal with all the 18-wheelers passing through a construction zone.

"You really pucker up when one of those big rigs flies by at 80 mph," said Dick Maley, a WW Construction superintendent. "Our best friend out here is the New Mexico State Department of Public Saftey."
Like many other states, New Mexico has doubled fines for speeding in construction zones, as one unhappy trucker found out.

A state trooper clocked the big rig at 87 mph, nearly twice the 45 mph speed limit. The ticket meant a $440 fine. There were also traffic jams at the beginning of the project, especially on Sunday afternoons, when trucks left Albuquerque to deliver freight by Monday morning. Contractors and the trucking industry gradually worked out issues, and now it is rare for large backups.

Crews from WW Construction started work on the $10 million project in September. The project is just one of a host of new construction and reconstruction recently funded under the Gov. (Bill) Richardson Improvement Plan, or "GRIP." The plan provides $1.6 billion in new funds for road projects around the state. GRIP includes 42 expansion and critical infrastructure improvement projects with more than 100 construction contracts across New Mexico.

The plan is also helping ease the state's maintenance backlog, which is more than $5 billion.

"This road was in really bad condition," said Barney Jones of WW Construction. "It's not surprising considering that more than 30,000 trucks use this road every day."

In many sections, saturated sub underneath of the asphalt was "pumping," or when the asphalt is driven on, it deflects under the load and pops back up, creating cracks.

"Most of the job was milling, but we did have some full reconstruction areas where we had unsuitable sub grade," said Mike Plese, assistant district engineer for the New Mexico Department of Transportation, which designed the project.

"We came back with a new base and put in four, 3-in. lifts on top of 8-in. of sub grade so it's a pretty thick road."

Plese said NMDOT does occasionally use concrete for road surfaces, but with New Mexico's varying temperatures, the flexible asphalt performs better.

The project also includes the replacement of two bridges. Plans call for two tub girder spans to be erected over an arroyo.



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